Installed StopFlex CCB kit for 2015-2023 Toyota Alphard / Vellfire (AH30) with Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper

2015-2023 Toyota Alphard (AH30) CCB Big Brake Kit | Brembo GT350 6-Piston

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About the Disc

2015-2023 Toyota Alphard / Vellfire (AH30) CCB Big Brake Kit — Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper Front + TTSPORT EP4 4-Piston Caliper with EPB Rear Setup

The AH30 Toyota Alphard and Vellfire are heavy luxury MPVs, so repeated highway braking, mountain driving, or fast street use can expose the heat limits and dust output of the factory iron brakes. This StopFlex kit pairs 380mm carbon-ceramic rotors with a Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper in front and a TTSPORT EP4 4-Piston Caliper with EPB at the rear for higher thermal capacity, lower unsprung mass than comparable iron big rotors, and reduced brake dust. Each kit is built around the customer's exact Alphard or Vellfire trim, so brackets, hat offsets, and caliper position are confirmed before production instead of assumed from the AH30 chassis name.

  • 380mm front and rear carbon-ceramic rotors require 19-inch or larger wheels on the AH30 Alphard/Vellfire; spoke clearance must still be checked against the 6-piston front caliper template.
  • The front axle uses the exact Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper, matched to StopFlex hats, brackets, pads, lines, and hardware for the confirmed AH30 trim.
  • The rear TTSPORT EP4 4-Piston Caliper with EPB keeps electronic parking-brake functionality while adding rear-axle thermal capacity to match the 380mm front upgrade.

Fitment Hard Lines

Field Specification
Vehicle Toyota Alphard / Vellfire (AH30)
Model years 2015-2023
Front setup Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper / 380mm
Rear setup TTSPORT EP4 4-Piston Caliper with EPB / 380mm
Page type Complete CCB kit upgrade
Minimum wheel size 19" (for the 380 mm front rotor)

Every StopFlex kit is bespoke-engineered for your exact model and trim — the brackets, rotor-hat offsets, and caliper mounting are matched to your specific car, not assumed from the platform. This matters because trims that share a chassis name can differ mechanically: a pure M or performance variant often carries different front knuckles/uprights, hub geometry, and wheel axial (ET) clearance than the standard models in the same family, so a bracket and hat offset that bolt onto one are not the same parts that fit the other. StopFlex supplies the calipers, pads, rotor hats, floating hardware, and brake lines as a matched system built to your confirmed trim. Cars with modified knuckles, modified uprights, or non-factory suspension mounting points must be reviewed before ordering and are not treated as direct-fit.

This setup uses a 380 mm front rotor, so the minimum wheel size is 19". Wheels under 19" will not clear the caliper and rotor, and spoke profile and offset affect clearance too — confirm your exact wheels before ordering.

Wheel Size (Standard) Disc Range
15" 260 mm – 285 mm
16" 285 mm – 300 mm
17" 300 mm – 330 mm
18" 330 mm – 355 mm
19" 355 mm – 380 mm
20" 380 mm – 400 mm
21" 400 mm – 420 mm
22" 420 mm – 440 mm

Caliper Overview — Front & Rear Balance

Front Caliper (Primary Upgrade)

The front upgrade uses the Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper, a credible OEM-derived Brembo performance caliper rather than a generic casting. Its six-piston layout spreads clamping load across a larger pad area than the factory AH30 front brake package, improving pressure distribution, pedal consistency, and heat management when paired with the 380mm carbon-ceramic rotor. StopFlex mounts it with vehicle-specific brackets and rotor-hat offsets matched to the buyer's exact Alphard or Vellfire trim.

Rear Caliper (Balance)

The rear uses a TTSPORT EP4 4-Piston Caliper with EPB to add real rear service-brake capacity while preserving the electronic parking brake. Its four hydraulic service pistons support rear stability and brake-bias control so the 380mm front upgrade is not left working against an undersized rear axle.

Front & rear, engineered together: StopFlex engineers the front and rear as one matched system so piston area, rotor diameter, pad position, hat offset, and wheel clearance are validated together for the specific AH30 vehicle. The TTSPORT EP4 architecture uses four hydraulic service pistons plus a dedicated EPB actuator piston, giving the Alphard/Vellfire OE-style parking-brake convenience while balancing the thermal increase from the Brembo GT350-based front axle.

Make It Yours — Color & Logo Customization

Every StopFlex kit-upgrade order can be finished with custom caliper colors, a custom caliper logo, and custom rotor hat colors, so the brake package matches your exact build instead of a fixed off-the-shelf look.

  • Custom caliper color
  • Custom caliper logo
  • Custom rotor hat color

Why StopFlex CCB

Lower Unsprung Mass

StopFlex carbon-ceramic rotors are engineered to reduce rotor mass versus comparable iron discs, helping the suspension react cleaner and the steering feel more precise.

High-Temperature Stability

The carbon-silicon-carbide matrix is built for stable braking behavior at temperatures that can push iron rotors into heavy fade.

Rust-Free Rotor Surface

Carbon ceramic does not form orange flash rust after rain, washing, or storage, keeping the visible rotor face cleaner behind open wheels.

Long Street-Service Potential

In normal road use with matched pads and proper bedding, StopFlex CCB rotors are designed for far longer service life than typical iron replacement rotors.

Low Visible Dust

When paired with matched StopFlex pads, the system produces very low visible brake dust compared with conventional iron rotor and pad combinations.

Premium Ceramic-Glaze Appearance

StopFlex's proprietary coating creates a bright, high-end ceramic-glaze finish with subtle glaze texture and a more premium visual character behind open wheels.

Street-Usable Cold Bite

Street Spec and Track-Day Spec rotors are designed for normal first-stop road use, including cold-weather operation. Motorsport Spec is the competition-focused exception.

Continuous Fiber Reinforcement

Long-fiber carbon ceramic construction improves structural strength and thermal durability versus chopped-fiber approaches.

Heat Management Note

Carbon ceramic rotors tolerate extreme surface temperature, but they do not remove every heat-management requirement. During repeated hard stops, heat can still soak into pads, fluid, seals, calipers, wheels, and nearby components. For long track sessions, mountain descents, or sustained aggressive driving, brake cooling and high-temperature fluid are still recommended.

Street / Track-Day / Motorsport Rotor Options

StopFlex Street Spec carbon ceramic brake rotor

Street Spec

Ceramic coating, cross-drilled face, and large cooling channels.

Best for daily driving and premium street builds that need clean cold bite, low dust, corrosion-free appearance, and long service life.

StopFlex Track-Day Spec carbon ceramic brake rotor

Track-Day Spec

Ceramic coating, blank face, and honeycomb cooling channels.

Best for fast-road and track-day use where repeated braking stability matters more than maximum visual drilling style.

StopFlex Motorsport Spec carbon ceramic brake rotor

Motorsport Spec

Uncoated blank face with honeycomb cooling channels.

Best for race-focused builds that run competition pads, high-temperature fluid, cooling strategy, and a proper warm-up window. Not the default street choice.

Package Scope

Item Details
Front calipers Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper
Front CCB rotors 380mm
Rear calipers TTSPORT EP4 4-Piston Caliper with EPB
Rear CCB rotors 380mm
CCB brake pads Matched for the supplied StopFlex carbon ceramic rotors
Rotor hats and floating hardware Vehicle-specific hardware package
Brake lines Included for complete kit-upgrade orders
Color customization Custom caliper colors, a custom caliper logo, and custom rotor hat colors are available for every kit-upgrade order.
Order scope Default listing is full-car set when front and rear are specified. Front-only or rear-only orders can be arranged after confirmation.

EPB & Rear Caliper Options

This vehicle leaves the factory with an electronic parking brake (EPB) built into the rear brake, so the rear of the kit is built to keep that EPB working. There are two rear paths. The first is a dual-caliper rear: a main performance caliper handles braking while a dedicated EPB actuator caliper is retained alongside it, so the electronic parking brake, auto-hold, and hill-start assist all keep working; on this path the rear performance caliper can be the TTSPORT EP4 / EP4S 4-piston caliper. The second is an EPB-integrated caliper, a single rear caliper with the electromechanical parking-brake motor built in for a cleaner install with fewer parts behind the wheel; on this path the rear is the TTSPORT EP4 / EP4S 4-piston caliper with integrated EPB. Which path fits best depends on your exact trim and EPB configuration, your budget, your appearance preference, and your wheel size and spoke clearance. Confirm your car's rear-brake configuration with StopFlex before ordering so the correct EPB-compatible rear option is built for your kit.

Rear option What it is Rear caliper Best when
Dual caliper (EPB retained) Performance caliper plus a dedicated EPB actuator caliper, both fitted on the rear, so the factory electronic parking brake keeps working. TTSPORT EP4 / EP4S 4-Piston Caliper You want guaranteed factory EPB, auto-hold, and hill-start behavior preserved.
EPB-integrated caliper A single rear caliper with the electromechanical parking-brake motor built in, for a cleaner install with fewer parts behind the wheel. TTSPORT EP4 / EP4S 4-Piston Caliper with integrated EPB You want a cleaner single-caliper rear with full EPB function.

TTSPORT EP4S rear caliper specification (the EP4 shares the same engineering, slightly more compact):

Specification EP4S
Axle position Rear
Piston count 4 hydraulic + 1 EPB actuator
Piston type Two-piece heat-insulated, dust boots + EPB actuator
Piston diameter 28 mm × 4 / 27 mm × 1
Total piston area 30.4 cm² per caliper
Manufacturing process Two-piece forged aluminum body
Net weight 4.50 kg per caliper (no pads)
Surface finish High-temperature gloss coating
Recommended wheel size 18 in or larger

FAQ

Will this fit my exact 2015-2023 Alphard or Vellfire trim?

Fitment is confirmed per vehicle, not by the AH30 name alone. StopFlex checks the exact Alphard/Vellfire trim, drivetrain, hub and knuckle package, wheel size, wheel offset, and spoke clearance before machining the brackets and rotor hats.

What wheel size is required for the 380mm carbon-ceramic rotors?

This kit uses 380mm rotors, so wheels under 19 inches will not clear it. A 19-inch or larger wheel is the starting point; the front spoke profile must also clear the Genuine Brembo OEM Ford Shelby GT350 Mustang 6-Piston Caliper.

Will the electronic parking brake still work?

Yes, this kit uses the TTSPORT EP4 4-Piston Caliper with EPB at the rear. The caliper uses hydraulic pistons for service braking and a dedicated EPB actuator piston so the AH30 keeps electronic parking-brake functionality.

Why choose carbon-ceramic on an Alphard or Vellfire instead of a larger iron kit?

Carbon-ceramic rotors reduce rotating and unsprung mass compared with similarly sized iron rotors, produce less visible brake dust, and tolerate repeated heat cycles better. On a heavy AH30 MPV, those gains matter most during loaded highway braking, mountain descents, and owners running larger open-spoke wheels.

Need Fitment Confirmation?

Send the exact vehicle details, current rotor sizes, and caliper type before ordering.

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