Polestar 4 Carbon Ceramic Brake Upgrade

As electric vehicle performance continues to escalate, the demands on braking systems have never been higher. The Polestar 4 combines impressive power with substantial battery weight. While the factory brakes handle daily commuting, the momentum of a heavy EV can quickly overwhelm standard components during spirited driving.

To improve braking confidence, extend component life, and enhance driving dynamics, this owner chose a definitive upgrade: a Brembo GT8 Big Brake Kit (BBK) paired with the advanced technology of STOPFLEX Carbon-Ceramic Rotors.

The Front-Axle Performance Build

This build features a massive 8-piston caliper setup designed to provide maximum clamping force and heat management, fitting perfectly within the 21-inch wheels.

  • Vehicle: Polestar 4
  • Front Calipers: Brembo GT8 8-Piston Fixed Calipers
  • Front Rotors: STOPFLEX 380mm (15.0 in) Carbon-Ceramic Discs
  • Brake Pads: STOPFLEX High-Performance Ceramic Pads
  • Accessories: Custom mounting brackets and hardware

Important: System Compatibility

This case study features a custom Big Brake Kit (BBK) utilizing aftermarket Brembo GT fixed calipers. Our STOPFLEX carbon-ceramic rotors are engineered to pair with this specific high-performance hardware.

Please note: These rotors are custom-configured for the Brembo kit and cannot be directly installed with the factory Polestar floating calipers. A full caliper upgrade is required to use this specific setup.

Key Advantages for the Polestar 4

  • Handling Heavyweight Momentum: The 8-piston Brembo GT8 caliper provides a massive pad surface area. When combined with our fade-proof 380mm (15.0 in) carbon-ceramic rotors, the system offers the thermal stability needed to stop a heavy EV repeatedly without performance degradation.
  • Efficiency & Agility: STOPFLEX carbon-ceramic discs are over 40% lighter than comparable iron rotors. In an EV, reducing this rotational mass not only sharpens steering response but also reduces the workload on the electric motors, which can contribute to improved range and efficiency.
  • Corrosion-Proof Reliability: EVs often suffer from rusty brake rotors due to the frequent use of regenerative braking. Our carbon-ceramic rotors are corrosion-proof, ensuring they remain clean and effective even after periods of light use, while the virtually no-dust pads keep the wheels looking showroom fresh.

Installation Gallery

Frequently Asked Questions for Polestar Owners

Q: Why do I need an 8-piston caliper?
A: EVs are significantly heavier than gas cars due to the battery pack. An 8-piston caliper spreads the clamping force over a larger brake pad area. This improves heat management and modulation, ensuring that you have the stopping power necessary to handle the vehicle's momentum in emergency situations.

Q: Will this interfere with regenerative braking?
A: No. The friction brakes work independently of the electric motors' regen function. The transition between regen and friction braking will feel smoother and more consistent because carbon-ceramic rotors do not develop the surface rust that can make iron brakes feel grabby or rough.

Q: Can this improve my range?
A: Potentially, yes. Reducing rotational mass (the weight the motor has to spin) improves efficiency. While the primary goal is braking performance, shedding substantial weight from the wheels reduces inertia, which is beneficial for range.

Eric Lin - STOPFLEX Technical Director

Eric Lin Technical Director

With over a decade of expertise in Carbon Ceramic Brake (CCB) manufacturing and distribution, Eric serves as the lead Technical Expert at STOPFLEX. Specializing in strict quality control and precise vehicle fitment, he has successfully guided thousands of owners through performance brake upgrades for Porsche, BMW, Mercedes-Benz, and Audi platforms.

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